±0.1 mm
Repetitive positioning accuracy
150 - 5000 kg
Load range
3.5 m/s
Max. Speed
Product Highlights
- Spaced motor arrangement improves efficiency and utilization
- Supports heavy loads up to 5000 kg
- Quick mover and tooling replacement for different product types
- Modular design adapts to various production needs
- Customizable workstations with expandable integrated motor modules and movers
- Designed for long-term use with multiple product iterations and process upgrades
Application cases
Design Focus: A body-in-white welding solution boosts productivity, lowers operating costs, and enhances safety for automotive manufacturers.
Features: Compatible with all body manufacturing processes;
Accommodates non-standard chassis dimensions;
Supports multiple vehicle types, including gasoline, hybrid, and electric models.
Advantages:
Speed and Efficiency: The transfer speed of this system is double that of traditional systems, resulting in a 25% increase in hourly output;
Space Optimization: Reduction of the car body shop floor area by 30%;
Reliability: It has a nearly zero failure rate, with an uptime of up to 98%, which is 10% higher than traditional systems;
Versatility: It is well – suited for all body manufacturing processes and can support multiple vehicle types, including gasoline – powered, hybrid, and electric vehicles;
Cost Savings: Energy consumption is reduced by 24%, and the system requires minimal maintenance;
Safety: Elimination of the risks associated with traditional roller wear, grease, and other contaminants.
Design Focus: Assembly of automotive power battery modules.
Features: Maglev technology for efficient cell and module transport;
AGVs for automatic cell loading.
Key Processes: OCV testing, insulation sheet application, insulation sheet stripping, and module stacking.
Advantages:
Streamline station complexity, reduce commissioning challenges and duration;
Reduce transport and secondary positioning time, enhance operational efficiency, and lower space requirements for production lines with the same cycle time;
Automatic adjustment of mover positions based on workpiece size and enable fast changeovers.
Production line cycle time | 72 PPM |
Footprint savings | 50% |
FTS-HT Motor Air Gap Parameters
Motor air gap (mm) | 4 | 7 | 10 | 13 | 16 | 19 | 22 |
Thrust value (N) with 240 mm magnetic plate |
571 | 483 | 408 | 345 | 292 | 246 | 208 |
Thrust value (N) with 480 mm magnetic plate |
1142 | 965 | 816 | 690 | 583 | 493 | 417 |
Thrust value (N) with 720 mm magnetic plate |
1713 | 1448 | 1224 | 1035 | 739 | 739 | 625 |
Thrust value (N) with 960 mm magnetic plate |
2284 | 1931 | 1632 | 1380 | 1166 | 986 | 833 |
Motor air gap (mm) | 4 | 7 | 10 | 13 | 16 | 19 | 22 |
Thrust value (N) with 240 mm magnetic plate |
571 | 483 | 408 | 345 | 292 | 246 | 208 |
Thrust value (N) with 480 mm magnetic plate |
1142 | 965 | 816 | 690 | 583 | 493 | 417 |
Thrust value (N) with 720 mm magnetic plate |
1713 | 1448 | 1224 | 1035 | 739 | 739 | 625 |
Thrust value (N) with 960 mm magnetic plate |
2284 | 1931 | 1632 | 1380 | 1166 | 986 | 833 |
FTS-HT Basic Parameters
Repetitive positioning accuracy
±0.1 mm
Max. Speed
3.5 m/s
Configuration software
iFTS-Studio
Communication interfaces
EtherCAT Modbus/TCP PROFINET CC-Link CANopen POWERLINK
Max. Number of modules
255
Max. Number of movers
255
Production line expandability
Both software and hardware support modular expansion
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