FTS High Thrust Series (FTS-HT)

±0.1 mm

Repetitive positioning accuracy

150 - 5000 kg

Load range

3.5 m/s

Max. Speed

Product Highlights

  • Spaced motor arrangement improves efficiency and utilization
  • Supports heavy loads up to 5000 kg
  • Quick mover and tooling replacement for different product types
  • Modular design adapts to various production needs
  • Customizable workstations with expandable integrated motor modules and movers
  • Designed for long-term use with multiple product iterations and process upgrades

Application cases

Body-in-white Welding

Design Focus: A body-in-white welding solution boosts productivity, lowers operating costs, and enhances safety for automotive manufacturers.

Features: Compatible with all body manufacturing processes;

Accommodates non-standard chassis dimensions;

Supports multiple vehicle types, including gasoline, hybrid, and electric models.

 

Advantages:

Speed and Efficiency: The transfer speed of this system is double that of traditional systems, resulting in a 25% increase in hourly output;

Space Optimization: Reduction of the car body shop floor area by 30%;

Reliability: It has a nearly zero failure rate, with an uptime of up to 98%, which is 10% higher than traditional systems;

Versatility: It is well – suited for all body manufacturing processes and can support multiple vehicle types, including gasoline – powered, hybrid, and electric vehicles;

Cost Savings: Energy consumption is reduced by 24%, and the system requires minimal maintenance;

Safety: Elimination of the risks associated with traditional roller wear, grease, and other contaminants.

Module Stacking Line

Design Focus: Assembly of automotive power battery modules.

Features: Maglev technology for efficient cell and module transport;

AGVs for automatic cell loading.

Key Processes: OCV testing, insulation sheet application, insulation sheet stripping, and module stacking.

 

Advantages:

Streamline station complexity, reduce commissioning challenges and duration;

Reduce transport and secondary positioning time, enhance operational efficiency, and lower space requirements for production lines with the same cycle time;

Automatic adjustment of mover positions based on workpiece size and enable fast changeovers.

Production line cycle time 72 PPM
Footprint savings 50%

FTS-HT Motor Air Gap Parameters

Motor air gap (mm) 4 7 10 13 16 19 22
Thrust value (N)
with 240 mm magnetic plate
571 483 408 345 292 246 208
Thrust value (N)
with 480 mm magnetic plate
1142 965 816 690 583 493 417
Thrust value (N)
with 720 mm magnetic plate
1713 1448 1224 1035 739 739 625
Thrust value (N)
with 960 mm magnetic plate
2284 1931 1632 1380 1166 986 833

 

Motor air gap (mm) 4 7 10 13 16 19 22
Thrust value (N)
with 240 mm magnetic plate
571 483 408 345 292 246 208
Thrust value (N)
with 480 mm magnetic plate
1142 965 816 690 583 493 417
Thrust value (N)
with 720 mm magnetic plate
1713 1448 1224 1035 739 739 625
Thrust value (N)
with 960 mm magnetic plate
2284 1931 1632 1380 1166 986 833

 

 

FTS-HT Basic Parameters

Repetitive positioning accuracy

±0.1 mm

Max. Speed

3.5 m/s

Configuration software

iFTS-Studio

Communication interfaces

EtherCAT Modbus/TCP PROFINET CC-Link CANopen POWERLINK

Max. Number of modules

255

Max. Number of movers

255

Production line expandability

Both software and hardware support modular expansion

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