Application Scenarios
Automotive components, body-in-white welding, vehicle final assembly, etc.
Automotive Industry Application
As the new energy vehicle market continues to grow rapidly, automotive parts manufacturers are raising their standards for automation efficiency, flexibility, and maintenance costs. The FTS maglev conveyor system delivers high speed, precision, and flexibility with minimal maintenance costs, making it an ideal solution for the industry's fast-paced evolution.
Product Highlights
- With a positioning accuracy of ±0.01mm, it simplifies external workstation requirements.
- High – speed operation without a lifting mechanism shortens the production line cycle time.
- Low friction and long maintenance cycles cut maintenance costs.
Application Cases
Design Focus: A transfer solution for semi-finished new energy vehicle displays moving between workshops.
Features: Integrated with air knives, isolation doors, and safety light grid;
Equipped with multiple manual workstations and safety zoning;
Meets ISO Class 7 cleanliness requirements.
Advantages:
Achieve cleanliness up to ISO Class 6;
Independent mover control, safety zone implementation;
Upon triggering the safety light grid, the affected zone stops, without affecting other areas.
| Cycle time | 11 s |
| Cleanliness | ISO 6 |
Design Focus: Automatic glue dispensing on automotive smart central control screens.
Features: Magnetic levitation for high-speed product transfer with automatic feeding of displays, backlight modules, and brackets;
Meets ISO Class 7 cleanliness standards.
Advantages:
Replace single track conveyor lines, shorter delivery time, lower costs, and higher transport efficiency;
Higher precision, no need for secondary positioning, each mover treated as a single axis, thereby reducing robotic configurations across several stations.
| Positioning accuracy | ± 0.03 mm |
| Cycle time | ＜26 s |
| Cost reduction | ＞10% |
Design Focus: A body-in-white welding solution boosts productivity, lowers operating costs, and enhances safety for automotive manufacturers.
Features: Compatible with all body manufacturing processes;
Accommodates non-standard chassis dimensions;
Supports multiple vehicle types, including gasoline, hybrid, and electric models.
Advantages:
Speed and Efficiency: The transfer speed of this system is double that of traditional systems, resulting in a 25% increase in hourly output;
Space Optimization: Reduction of the car body shop floor area by 30%;
Reliability: It has a nearly zero failure rate, with an uptime of up to 98%, which is 10% higher than traditional systems;
Versatility: It is well – suited for all body manufacturing processes and can support multiple vehicle types, including gasoline – powered, hybrid, and electric vehicles;
Cost Savings: Energy consumption is reduced by 24%, and the system requires minimal maintenance;
Safety: Elimination of the risks associated with traditional roller wear, grease, and other contaminants.
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