Design Focus: Assembly of prismatic battery top cover.

Features: Maglev for high-speed transfer while automating the feeding of key components;

AGV interface for future upgrades;

3D vision inspection, helium leak testing, ultrasonic welding, laser barcode engraving/welding.

Quality Assurance: Automatic electrical performance tests, removal of NG products, and stacking of only qualified items.

Advantages:

Optimized process cycle time for top cover assembly, reduced time for welding changeover and improved changeover flexibility;

Seamless integration with MES system, enhanced product quality traceability;

Single fixture use, minimized product handling and transfer, improved overall yield and line efficiency.

Design Focus: Laser texturing and plasma cleaning of lithium-ion battery cells.

Features: Magnetic levitation for high-speed transfer; dual-mover clamping technique for remarkable flexibility;

Process including automatic feeding, laser cleaning, plasma cleaning, cell orientation, and automatic unloading.

Advantages:

Flexible Cell Size Adaption: rapid changeover between six different cell sizes;

Precision Operations: high repetitive positioning accuracy, no need for secondary positioning, synchronized operation with laser cleaning.

Design Focus: Assembly of prismatic battery modules.

Features: Maglev transport system for high-speed transfer of water cooling plates;

Integration with AGVs for material handling.

Key Processes:  unpacking, sorting, and barcode scanning of cells and cooling plates;

Cell OCV testing, glue application and inspection, modular assembly into beams, automatic water pipe connection, stack formation into battery blocks.

Compatibility: Support various cooling plates within the size range of 800-1500mm.

Advantages:

Adjustable spacing, infinitely variable, no need for fixtures;

Facilitated cooling plate replacement by quick parameter change.

Design Focus: Assembly of automotive power battery modules.

Features: Maglev technology for efficient cell and module transport;

AGVs for automatic cell loading.

Key Processes: OCV testing, insulation sheet application, insulation sheet stripping, and module stacking.

Advantages:

Streamline station complexity, reduce commissioning challenges and duration;

Reduce transport and secondary positioning time, enhance operational efficiency, and lower space requirements for production lines with the same cycle time;

Automatic adjustment of mover positions based on workpiece size and enable fast changeovers.